I recently built a 94 200 Johnson for Skeeter's 20' Javelin. The engine started out as a 94 200 with a LOT of potential. These blocks are known the be very crappy as the casting (slag) in the ports are horrible from 1994 to 1997. There is a lot of restriction in flow as the ports are partially block as you can see from the pictures. </p>
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Here is what was done on the build.</p>
1) Engine was ported to 250 specs (1.710) and widened to match the block.
</p>
2) Ports were cleared of a LOT of slag</p>
3) The block was decked .018 to clean up some of the pitting from water corrosion. We went back with the 1993-back head gasket which was .012 thicker than the original gasket, so the squish band was only decreased .006 from factory specs.</p>
4) Added 225 H.O./ 250 Carb bodies and throttle plates and jetted .003 above factory 250 jetting specs. </p>
5) Replaced all 6 pistons as 3 were the wrong size and they were Wiseco 30 series piston that are a ticking time bombs. </p>
6) The idle reliefs were plugged off. This helps to increase bottom end torque, which when raising the porting will result in bottom end loss. </p>
7) Replaced steel reeds with fiberglass reeds for safety of engine and smoother idle.
</p>
</p>
The engine would turn a 24 raker to 5200 RPMs @ 62.4 GPS with the hydraulic jack plate tweaked. The modified engine is alot stronger now that we got the bugs worked out of it. We used the 94 air box and it was very restictive. We then modified the air box to allow more air it ran a lot better.</p>
The engine now has 6Hrs on break in and will only get stronger. The hole shot is already stronger. He ran it today with the 24 Raker with a short burst of 10 seconds it ran 73.3 GPS !!!! The hydraulic jack plate is all the way down so there is even more to be had, as this boat has the potential to be in the high 70's and possible to knock on the 80 MPH door , that is not bad from 62.4 GPS of what the boat previously ran! He is a very happy camper and is like a kid with the key to a candy store. emoDance emoDanceBut he claims it is Hungy and wants to emoHungry some Mercs...........We will just have to see. LOL!!!! emoToast emoToast
</p>
</p>
</p>
Here is what was done on the build.</p>
1) Engine was ported to 250 specs (1.710) and widened to match the block.
</p>
2) Ports were cleared of a LOT of slag</p>
3) The block was decked .018 to clean up some of the pitting from water corrosion. We went back with the 1993-back head gasket which was .012 thicker than the original gasket, so the squish band was only decreased .006 from factory specs.</p>
4) Added 225 H.O./ 250 Carb bodies and throttle plates and jetted .003 above factory 250 jetting specs. </p>
5) Replaced all 6 pistons as 3 were the wrong size and they were Wiseco 30 series piston that are a ticking time bombs. </p>
6) The idle reliefs were plugged off. This helps to increase bottom end torque, which when raising the porting will result in bottom end loss. </p>
7) Replaced steel reeds with fiberglass reeds for safety of engine and smoother idle.
</p>
</p>
The engine would turn a 24 raker to 5200 RPMs @ 62.4 GPS with the hydraulic jack plate tweaked. The modified engine is alot stronger now that we got the bugs worked out of it. We used the 94 air box and it was very restictive. We then modified the air box to allow more air it ran a lot better.</p>
The engine now has 6Hrs on break in and will only get stronger. The hole shot is already stronger. He ran it today with the 24 Raker with a short burst of 10 seconds it ran 73.3 GPS !!!! The hydraulic jack plate is all the way down so there is even more to be had, as this boat has the potential to be in the high 70's and possible to knock on the 80 MPH door , that is not bad from 62.4 GPS of what the boat previously ran! He is a very happy camper and is like a kid with the key to a candy store. emoDance emoDanceBut he claims it is Hungy and wants to emoHungry some Mercs...........We will just have to see. LOL!!!! emoToast emoToast
</p>
</p>
Attachments
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104_0176_(Small).JPG62.6 KB
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piston deck(1).JPG82.7 KB
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coated piston(1).JPG80 KB
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carb bodies(1).JPG90.3 KB
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throttle plates(1).JPG87 KB
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finger ports(1).JPG92.5 KB
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finger ports 2(1).JPG91.7 KB
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Stock port(1).JPG87 KB
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modified finished(1).JPG78.4 KB
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P1080014(1).JPG79 KB
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fiber reeds(1).JPG88.2 KB
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Overlap port(1).JPG91.7 KB
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Port blened(1).JPG90.1 KB